ASME/ANSI FLANGES

Our flanges are designed according to the ASME/ANSI B16.5, B16.47 series A and B standard, which covers different dimensions, tolerances, materials, pressure-temperature ratings, and testing requirements for pipe flanges and flanged fittings within a certain size range and pressure class.

ASME B16.5 Flange

What is ASME B16.5 Flange?

ASME B16.5 is a critical standard that specifies requirements for pipe flanges and flanged fittings. It covers sizes from NPS 1/2 through NPS 24 for pressure classes 150 to 1500, and up to NPS 12 for class 2500. The standard details pressure-temperature ratings, material specifications, dimensions, tolerances, and marking requirements. It applies to components made from cast or forged materials and includes specifications for various flange types like slip-on, threaded, and weld neck flanges. This standardization ensures consistency across industries, facilitates proper component selection, and maintains safety in piping systems.

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ASME b16.5 Slip On Flange Dimensions - Pressure Class 150 to 1500

ASME b16.5 Weld Neck Flange Dimensions - Pressure Class 150 to 2500

ASME b16.5 Socket Weld Flange Dimensions - Pressure Class 150 to 900

ASME b16.5 Threaded Flange Dimensions - Pressure Class 150 to 300

ASME b16.5 Lap Joint Flange Dimensions - Pressure Class 150 to 600

ASME b16.5 Blind Flange Dimensions - Pressure Class 150 to 2500

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stainless steel flange

Pressure: 

PN6, 10, 16, 25, 40

Class150, 300, 600, 900, 1500

Material:

Carbon Steel, Stainless Steel, Aluminum, Nickel Alloys

weld neck flange

Pressure: 

PN10, 16, 25, 40, 63, 100, 160

Class150, 300, 600, 900, 1500, 2500

Material:

Carbon Steel, Stainless Steel, Aluminum, Nickel Alloys

plate flange

Pressure: 

PN2.5, 6, 10, 16, 25, 40

Class150, 300, 600, 900, 1500, 2500

Material:

Carbon Steel, Stainless Steel, Aluminum, Nickel Alloys

blind flange

Pressure: 

PN2.5, 6, 10, 16, 25, 40, 63, 100, 160

Class150, 300, 600, 900, 1500, 2500

Material:

Carbon Steel, Stainless Steel, Aluminum, Nickel Alloys

socket welded flange

Pressure: 

PN10, 16, 25, 40, 63, 100

Class150, 300, 600, 900

Material:

Carbon Steel, Stainless Steel, Aluminum, Nickel Alloys

Lap Joint Flanges

Pressure: 

PN6, 10, 16, 25, 40

Class150, 300, 600

Material:

Carbon Steel, Stainless Steel, Aluminum, Nickel Alloys

threaded flanges

Pressure: 

PN6, 10, 16, 25, 40

Class150, 300

Material:

Carbon Steel, Stainless Steel, Aluminum, Nickel Alloys

custom flange

Our custom flanges are made to specific sizes and materials for unique applications. Can be modified from standard designs or created from scratch to meet various industry requirements.

Standard Scope

ASME B16.5 constitutes the fundamental engineering standard governing steel pipe flanges and fittings in industrial applications. This specification encompasses dimensional ranges from NPS 1/2 through NPS 24, establishing comprehensive requirements for pressure containment systems. The standard systematically addresses pressure classes ranging from 150 through 2500, implementing precise technical parameters for each classification.
Engineering Parameters:

• Dimensional Specifications: NPS 1/2 – NPS 24
• Pressure Classifications: 150, 300, 600, 900, 1500, 2500
• Configuration Types: Weld neck, slip-on, blind, socket weld flanges

Pressure-Temperature Correlations

ASME B16.5 establishes definitive pressure-temperature relationships across all pressure classes. The standard implements systematic derating factors that correlate operating pressures with temperature variations, ensuring operational integrity across diverse service conditions.Operating Parameters:

 

• Class 150: Maximum allowable pressure 285 PSI at ambient conditions
• Class 300: Operating limit 740 PSI at standard temperature
• Class 900: Design pressure 2220 PSI at reference conditions
• Operational Range: -29°C to 538°C with specified derating factors

Material Specifications

The standard delineates precise material requirements, correlating mechanical properties with service conditions. Material selection criteria incorporate mechanical strength, temperature limitations, and corrosion resistance factors, ensuring optimal performance under specified operating conditions.Material Classifications:


• Carbon Steel: ASTM A105, A216 (specified yield and tensile requirements)
• Stainless Steel: ASTM A182, A240 (corrosion-resistant applications)
• Low-Alloy Steel: ASTM A350 (low-temperature service)
• Specialty Alloys: Application-specific requirements

Testing Methodology

ASME B16.5 implements systematic testing protocols based on dimensional and pressure class parameters. Hydrostatic testing requirements vary proportionally with nominal pipe size, establishing minimum hold times for pressure verification.Test Specifications:


• Hydrostatic Test Pressure: 1.5× design pressure at 38°C
• Hold Time Requirements:

  • NPS ≤ 2: 60-second minimum
  • NPS 2½-8: 120-second minimum
  • NPS ≥ 10: 180-second minimum

Temperature Parameters

The standard establishes critical temperature thresholds affecting pressure ratings and material selection. Temperature considerations encompass both elevated service conditions and cryogenic applications, with specific requirements for material validation.Thermal Considerations:


• Class 150: Enhanced analysis above 200°C
• Higher Pressure Classes: Additional verification above 400°C
• Cryogenic Service: Material qualification below -29°C
• Impact Testing: Mandatory for sub-zero temperature service

Component Identification

ASME B16.5 mandates specific identification requirements ensuring complete component traceability. Marking protocols facilitate proper material verification, pressure class confirmation, and dimensional validation.Identification Requirements:


• Manufacturer Identification
• Material Specification
• Pressure Classification
• Dimensional Data
• Standard Designation
• Supplementary Requirements (as applicable)

Compliance Certificates

Why Choose LONGAN Flange?

LONGAN FLANGE
  • Expertise in Flange Manufacturing: Longan Flange specializes in producing a wide range of flanges and custom non-standard products, ensuring we meet diverse industry needs with precision.
  •  
  • Advanced Manufacturing Capabilities: With over 100 CNC lathes, 10 machining lathes, and 16 high-precision machining centers, we leverage advanced technology for efficient and high-quality production.
  •  
  • Rigorous Quality Assurance: Our independent laboratory equipped with 15 testing devices ensures extensive testing of each flange, guaranteeing they meet specifications and providing reliable performance.
  •  
  • Commitment to Customization and Standards: We offer tailor-made solutions while adhering to established industry standards, ensuring seamless compatibility and exceptional quality tailored to your project requirements.

Frequently Asked Questions (FAQs)

The most common types of ASME flanges include slip-on flanges, weld neck flanges, socket weld flanges, blind flanges, lap joint flanges, and threaded flanges. Each type has specific applications and installation methods.

ASME B16.5 is a standard that specifies requirements for pipe flanges and flanged fittings, covering sizes from NPS ½” to 24” and pressure classes from 150 to 2500. It details dimensions, materials, pressure-temperature ratings, and testing requirements.

When selecting an ASME flange, consider factors such as material compatibility, pressure-temperature ratings, flange type (e.g., slip-on or weld neck), and the specific requirements of your piping system.

ASME flanges are typically made from materials such as carbon steel, stainless steel, and alloy steel. The choice of material depends on the application and environmental conditions

The pressure class rating indicates the maximum allowable pressure for a flange at a given temperature. Common classes include 150, 300, 600, 900, 1500, and 2500

While ASME flanges are designed to meet specific standards, they may not be directly interchangeable with other types like ASTM flanges without verifying that they meet necessary dimensional and pressure ratings

Flange facing types (such as raised face or flat face) affect how well the flange seals with gaskets and impacts its performance in high-pressure applications

ASME flanges undergo various tests to ensure they meet safety and performance standards, including pressure testing, material verification, and dimensional checks

ASME flanges are widely used in industries such as oil and gas, chemical processing, power generation, water treatment, food processing, and marine applications due to their reliability and adherence to safety standards

ANSI (American National Standards Institute) focuses on establishing engineering standards while ASME (American Society of Mechanical Engineers) focuses on mechanical device standards. Both organizations work together to ensure universal engineering standards; however, ASME standards often include more detailed specifications related to pressure ratings and design criteria

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