ASME/ANSI FLANGES

Our flanges are designed according to the ASME/ANSI B16.5, B16.47 series A and B standard, which covers different dimensions, tolerances, materials, pressure-temperature ratings, and testing requirements for pipe flanges and flanged fittings within a certain size range and pressure class.

ASME B16.5 Flange

What is ASME B16.5 Flange?

ASME B16.5 is a critical standard that specifies requirements for pipe flanges and flanged fittings. It covers sizes from NPS 1/2 through NPS 24 for pressure classes 150 to 1500, and up to NPS 12 for class 2500. The standard details pressure-temperature ratings, material specifications, dimensions, tolerances, and marking requirements. It applies to components made from cast or forged materials and includes specifications for various flange types like slip-on, threaded, and weld neck flanges. This standardization ensures consistency across industries, facilitates proper component selection, and maintains safety in piping systems.

Standard Scope

ASME B16.5 constitutes the fundamental engineering standard governing steel pipe flanges and fittings in industrial applications. This specification encompasses dimensional ranges from NPS 1/2 through NPS 24, establishing comprehensive requirements for pressure containment systems. The standard systematically addresses pressure classes ranging from 150 through 2500, implementing precise technical parameters for each classification.
Engineering Parameters:

• Dimensional Specifications: NPS 1/2 – NPS 24
• Pressure Classifications: 150, 300, 600, 900, 1500, 2500
• Configuration Types: Weld neck, slip-on, blind, socket weld flanges

Pressure-Temperature Correlations

ASME B16.5 establishes definitive pressure-temperature relationships across all pressure classes. The standard implements systematic derating factors that correlate operating pressures with temperature variations, ensuring operational integrity across diverse service conditions.Operating Parameters:

 

• Class 150: Maximum allowable pressure 285 PSI at ambient conditions
• Class 300: Operating limit 740 PSI at standard temperature
• Class 900: Design pressure 2220 PSI at reference conditions
• Operational Range: -29°C to 538°C with specified derating factors

Material Specifications

The standard delineates precise material requirements, correlating mechanical properties with service conditions. Material selection criteria incorporate mechanical strength, temperature limitations, and corrosion resistance factors, ensuring optimal performance under specified operating conditions.Material Classifications:


• Carbon Steel: ASTM A105, A216 (specified yield and tensile requirements)
• Stainless Steel: ASTM A182, A240 (corrosion-resistant applications)
• Low-Alloy Steel: ASTM A350 (low-temperature service)
• Specialty Alloys: Application-specific requirements

Testing Methodology

ASME B16.5 implements systematic testing protocols based on dimensional and pressure class parameters. Hydrostatic testing requirements vary proportionally with nominal pipe size, establishing minimum hold times for pressure verification.Test Specifications:


• Hydrostatic Test Pressure: 1.5× design pressure at 38°C
• Hold Time Requirements:

  • NPS ≤ 2: 60-second minimum
  • NPS 2½-8: 120-second minimum
  • NPS ≥ 10: 180-second minimum

Temperature Parameters

The standard establishes critical temperature thresholds affecting pressure ratings and material selection. Temperature considerations encompass both elevated service conditions and cryogenic applications, with specific requirements for material validation.Thermal Considerations:


• Class 150: Enhanced analysis above 200°C
• Higher Pressure Classes: Additional verification above 400°C
• Cryogenic Service: Material qualification below -29°C
• Impact Testing: Mandatory for sub-zero temperature service

Component Identification

ASME B16.5 mandates specific identification requirements ensuring complete component traceability. Marking protocols facilitate proper material verification, pressure class confirmation, and dimensional validation.Identification Requirements:


• Manufacturer Identification
• Material Specification
• Pressure Classification
• Dimensional Data
• Standard Designation
• Supplementary Requirements (as applicable)

Ask for ASME Flange at your BEST PRICE!

ASME b16.5 Slip On Flange Dimensions - Pressure Class 150 to 1500

ASME b16.5 Weld Neck Flange Dimensions - Pressure Class 150 to 2500

ASME b16.5 Socket Weld Flange Dimensions - Pressure Class 150 to 900

ASME b16.5 Threaded Flange Dimensions - Pressure Class 150 to 300

ASME b16.5 Lap Joint Flange Dimensions - Pressure Class 150 to 600

ASME b16.5 Blind Flange Dimensions - Pressure Class 150 to 2500

NEED HELP? Speek to specialist to find the flange for you

stainless steel flange

Pressure: 

PN6, 10, 16, 25, 40

Class150, 300, 600, 900, 1500

Material:

Carbon Steel, Stainless Steel, Aluminum, Nickel Alloys

weld neck flange

Pressure: 

PN10, 16, 25, 40, 63, 100, 160

Class150, 300, 600, 900, 1500, 2500

Material:

Carbon Steel, Stainless Steel, Aluminum, Nickel Alloys

plate flange

Pressure: 

PN2.5, 6, 10, 16, 25, 40

Class150, 300, 600, 900, 1500, 2500

Material:

Carbon Steel, Stainless Steel, Aluminum, Nickel Alloys

blind flange

Pressure: 

PN2.5, 6, 10, 16, 25, 40, 63, 100, 160

Class150, 300, 600, 900, 1500, 2500

Material:

Carbon Steel, Stainless Steel, Aluminum, Nickel Alloys

socket welded flange

Pressure: 

PN10, 16, 25, 40, 63, 100

Class150, 300, 600, 900

Material:

Carbon Steel, Stainless Steel, Aluminum, Nickel Alloys

Lap Joint Flanges

Pressure: 

PN6, 10, 16, 25, 40

Class150, 300, 600

Material:

Carbon Steel, Stainless Steel, Aluminum, Nickel Alloys

threaded flanges

Pressure: 

PN6, 10, 16, 25, 40

Class150, 300

Material:

Carbon Steel, Stainless Steel, Aluminum, Nickel Alloys

custom flange

Our custom flanges are made to specific sizes and materials for unique applications. Can be modified from standard designs or created from scratch to meet various industry requirements.

Compliance Certificates

Why Choose LONGAN Flange?

LONGAN FLANGE
  • Expertise in Flange Manufacturing: Longan Flange specializes in producing a wide range of flanges and custom non-standard products, ensuring we meet diverse industry needs with precision.
  •  
  • Advanced Manufacturing Capabilities: With over 100 CNC lathes, 10 machining lathes, and 16 high-precision machining centers, we leverage advanced technology for efficient and high-quality production.
  •  
  • Rigorous Quality Assurance: Our independent laboratory equipped with 15 testing devices ensures extensive testing of each flange, guaranteeing they meet specifications and providing reliable performance.
  •  
  • Commitment to Customization and Standards: We offer tailor-made solutions while adhering to established industry standards, ensuring seamless compatibility and exceptional quality tailored to your project requirements.

Frequently Asked Questions (FAQs)

A flange’s pressure class rating depends on multiple factors. The primary determinants are operating temperature and material group. ASME B16.5 provides specific pressure-temperature rating tables for different material groups. For example, a Class 150 carbon steel flange rated at 285 PSI at ambient temperature will have reduced pressure capabilities at elevated temperatures. The standard covers seven pressure classes: 150, 300, 400, 600, 900, 1500, and 2500.

Material selection critically impacts flange performance and compliance. ASME B16.5 categorizes materials into specific groups: carbon steel, low-alloy steel, and high-alloy steel. Each material group has distinct pressure-temperature ratings. For instance, ASTM A105 carbon steel exhibits different pressure capabilities compared to ASTM A182 stainless steel, even within the same pressure class. Material selection must consider service conditions, corrosion resistance, and temperature requirements.

ASME B16.5 requires specific identification markings on all flanges. These include the manufacturer’s name or trademark, material specification designation, pressure class rating, and nominal pipe size. For ring-type joint flanges, additional markings must indicate the ring number. These markings ensure traceability and proper installation, appearing on the flange’s outer rim or other visible location.

Temperature significantly influences flange pressure capabilities. As temperature increases, the maximum allowable working pressure decreases. For example, a Class 150 flange rated for 285 PSI at ambient temperature might only handle 150 PSI at 500°F. ASME B16.5 provides detailed pressure-temperature rating tables for each material group, requiring careful consideration of both operating temperature and pressure requirements.

ASME B16.5 specifies precise dimensional requirements for flanges from NPS 1/2 through NPS 24. These dimensions include face-to-face length, outside diameter, bolt circle diameter, and bolt hole size. The standard provides both metric and imperial measurements. As pressure class increases, certain dimensions like bolt circle diameter and flange thickness increase while maintaining consistent bore dimensions.

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